The new system maps live equipment status to a 3D production model, making brush wear, polishing load and drying energy visible in one interface.
What changed
- Brush-life prediction based on torque and temperature trends;
- Energy maps that show the cost of each line segment in real time;
- Quality traceability linking abnormal points to brush batches and maintenance records.
Customer results
After one month of operation, unplanned downtime on the washing line fell by 31% and average energy consumption dropped by 6.4%. The customer plans to deploy the same monitoring module on a new coating line.
